Design and Development of 3-Axis Benchtop CNC Milling Machine for Educational Purpose

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Keywords:

Milling Machine, CNC, PC-Based, Open Frame, G-Codes

Abstract

The main factor in improving learning skills is providing students with hands-on laboratory experience, and the small-scale machine can accomplish academic programs requiring students to learn machining skills. This paper aims to design and develop a 3-axis CNC milling machine with a PC-based open architecture controller in a vertical position open frame structure. Some technical specifications were randomly selected based on the capabilities of similarly sized machines reviewed in previous work. The designed machine consisted of inexpensive off-the-shelf hardware components capable of machining the sample block with high cutting speed and reasonable precision. The accepted percentage error of circular and straightness test readings is below the set requirements. This machine is not intended for series production and precise machining. It can still effectively replace the high cost of commercial CNC machines and be used in any higher education institution offering technical courses.

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Author Biographies

  • Saiful Bahri Mohamed, Universiti Sultan Zainal Abidin

    Professor Ts. Dr. Saiful Bahri Bin Mohamed is a senior lecturer in the Faculty of Innovative Design and Technology at Universiti Sultan Zainal Abidin, Terengganu, Malaysia. He previously earned a Diploma in Industrial Technology from Sultan Zainal Abidin Religions College, a Bachelor of Manufac. Sys. Engineering from New Castle Upon Tyne Polytechnic in the United Kingdom, and a Master of Comp. Integrated Engineering from Loughborough University in the United Kingdom. He then received a Ph.d. in Integrated Manufacturing Systems from the University of Salford. His areas of expertise include CAD/CAM, Optimization, Additive Manufacturing, and Intelligent Systems.

  • Mohamad Minhat , Universiti Teknikal Malaysia Melaka

    Associate Professor Ir. Dr. Mohamad Bin Minhat, A senior lecturer at the Faculty of Manufacturing Engineering at Universiti Teknikal Malaysia Melaka, Malaysia.

  • Zulkifli Abd Rahman, Universiti Selangor

    Ts. Zulkifli Abd Rahman, A senior lecturer at the Faculty of Engineering and Life Science in Universiti Selangor, Malaysia.

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Published

04-04-2023

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Articles

How to Cite

Abd Rahman, Z., Mohamed, S. B. ., Minhat , M. ., & Abd Rahman, Z. . (2023). Design and Development of 3-Axis Benchtop CNC Milling Machine for Educational Purpose. International Journal of Integrated Engineering, 15(1), 145-160. https://penerbit.uthm.edu.my/ojs/index.php/ijie/article/view/10024

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